Spray Adhesives Market Size, Share, Growth, and Industry Analysis, By Type (Solvent-based, Water-based, Hot Melt), By Application (Transportation, Construction, Furniture, Others), Regional Insights and Forecast to 2035

Spray Adhesives Market Overview

The global Spray Adhesives Market size is projected to grow from USD 2547.27 million in 2026 to USD 2613.5 million in 2027, reaching USD 3396.03 million by 2035, expanding at a CAGR of 2.6% during the forecast period.

The Spray Adhesives Market has grown significantly across multiple industries such as automotive, construction, furniture, and packaging, with global demand increasing by 26% from 2020 to 2025. Approximately 67% of industrial manufacturers have integrated spray adhesives for high-speed bonding and improved production efficiency. Around 42% of global spray adhesive demand is driven by flexible and lightweight material applications. Technological innovations, including the development of low-VOC and water-based products, have resulted in a 32% reduction in emission levels. The market’s total volume surpassed 115 million tons globally in 2024, supported by sustainable manufacturing and automation.

In the USA, spray adhesives account for nearly 31% of total global usage, led by automotive, furniture, and packaging sectors. Around 45% of U.S. automakers rely on spray adhesives for bonding interior materials and composite components. The construction sector represents 21% of national consumption, utilizing spray adhesives for insulation, flooring, and structural assembly. The furniture industry, producing over 8.9 million units annually, depends heavily on spray adhesives for upholstery and laminates. Furthermore, 39% of U.S. manufacturers have transitioned to water-based adhesives due to strict EPA regulations and sustainability initiatives.

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Key Findings

• Key Market Driver: Nearly 68% of demand comes from increasing use in automotive, construction, and furniture applications requiring high adhesion and reduced drying time.
• Major Market Restraint: About 44% of producers face limitations due to environmental regulations restricting solvent-based adhesive production.
• Emerging Trends: Approximately 57% of new adhesive launches are water-based or bio-based products addressing sustainable manufacturing requirements.
• Regional Leadership: North America contributes 37% of the market share, followed by Asia-Pacific at 33% and Europe at 24%.
• Competitive Landscape: The top 10 companies hold around 55% of global market share, indicating moderate industry consolidation.
• Market Segmentation: Automotive and furniture applications collectively represent 51% of global demand, while construction and packaging make up 32%.
• Recent Development: Nearly 34% of companies introduced bio-based formulations between 2023 and 2025 targeting eco-conscious markets.

Spray Adhesives Market Latest Trends

The Spray Adhesives Market is witnessing strong trends toward automation, sustainability, and high-performance bonding. Around 62% of manufacturers use automated spray systems that improve application precision by 28% and minimize waste by 19%. Demand for low-VOC and solvent-free formulations has grown by 31% since 2022 due to stricter environmental standards. The automotive sector represents 36% of total consumption, with spray adhesives improving assembly speed and material flexibility. In the furniture industry, nearly 49% of producers have adopted water-based adhesives for reduced odor and faster curing. Additionally, technological developments have resulted in 22% stronger bonding strength across wood, fabric, and foam surfaces. The market continues to advance with nanomaterial and polymer enhancements, offering improved adhesion, durability, and safety in large-scale production lines worldwide.

Spray Adhesives Market Dynamics

DRIVER

"Growing demand from automotive, furniture, and construction industries"

The major driver of the Spray Adhesives Market is the rapid adoption across automotive, furniture, and construction sectors. Approximately 38% of automotive manufacturing units globally rely on spray adhesives for foam, interior panels, and trim assembly. In the construction industry, over 59% of insulation and flooring systems utilize spray adhesives for thermal bonding and quick installation. The furniture sector contributes nearly 18% of global demand, where over 470 million furniture pieces are produced annually using these adhesives. Enhanced drying time, which is 27% faster than traditional glues, has accelerated production cycles and increased operational efficiency. This growing industrial adoption continues to fuel overall market expansion globally.

RESTRAINT

"Stringent environmental regulations and volatile raw material prices"

One of the major restraints impacting the Spray Adhesives Market is the implementation of stringent emission standards and fluctuating raw material costs. Approximately 43% of manufacturers face production challenges due to global VOC restrictions. Raw material prices for resins and solvents have increased by nearly 17% since 2023, affecting profitability. Around 35% of producers have begun reformulating adhesives using eco-friendly compounds to comply with regional standards. Despite sustainability initiatives, 22% of small-scale producers report higher operational costs. As industries transition toward green chemistry, solvent-based formulations are expected to decline by 14% over the next five years.

OPPORTUNITY

"Rising adoption of sustainable and bio-based formulations"

The rising global focus on sustainable products is generating new opportunities in the Spray Adhesives Market. More than 52% of adhesive producers are investing in bio-based and recyclable formulations. Water-based adhesives now account for 47% of global output, driven by environmental awareness and government incentives. Around 118 R&D projects globally are dedicated to developing green adhesive technologies. The packaging industry, which consumes 13% of total spray adhesives, has increased usage of biodegradable and low-emission adhesives by 36%. Furthermore, regulatory support and corporate sustainability programs are expected to boost bio-based product adoption across manufacturing and consumer goods sectors.

CHALLENGE

"High production cost and limited shelf life of advanced formulations"

A significant challenge faced by manufacturers is the high production cost and limited shelf life of advanced spray adhesives. Approximately 37% of producers report that specialized polymer-based adhesives have a 12–14 month shelf life before performance degradation. Production costs for high-strength adhesives have risen by 16% due to expensive stabilizers and packaging materials. Aerosol-based adhesives require special storage, adding 7% to overall logistics expenses. Additionally, 21% of water-based adhesives lose bonding efficiency under humid conditions, limiting their industrial applications. Manufacturers are increasingly focusing on developing cost-effective, long-lasting solutions that can maintain adhesion integrity under various temperature and humidity conditions.

Spray Adhesives Market Segmentation 

The Spray Adhesives Market is segmented by Type and Application, highlighting its diverse industrial applications and chemical compositions. By Type, it includes Solvent-Based, Water-Based, and Hot-Melt Spray Adhesives, each offering distinct performance characteristics. By Application, the market is categorized into Transportation, Construction, 

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BY TYPE

Solvent-Based: Solvent-based spray adhesives dominate high-performance applications requiring fast curing and durable adhesion. About 46% of global automotive interior assemblies and 32% of aerospace bonding operations use solvent-based adhesives. These adhesives offer superior temperature resistance, maintaining adhesion strength at temperatures above 140°C. Global production volume of solvent-based adhesives reached 42 million tons in 2024, primarily driven by automotive and construction sectors. However, demand in Europe and North America has declined by 12% due to environmental regulations, shifting focus to Asia-Pacific, which accounts for nearly 41% of total solvent-based adhesive consumption.

Solvent-Based Spray Adhesives Market Size, Share, and CAGR: The segment holds a 36% market share globally, supported by robust usage in automotive, aerospace, and heavy manufacturing sectors, with consistent growth across emerging economies.

Top Five Major Dominant Countries in the Solvent-Based Segment:

• United States: Market size 11.2 million tons, 27% share, CAGR 4.8%, driven by strong automotive interior bonding applications and manufacturing innovation.
• China: Market size 9.4 million tons, 23% share, CAGR 5.2%, supported by growing vehicle production and industrial manufacturing capacity.
• Germany: Market size 5.8 million tons, 14% share, CAGR 4.1%, focused on automotive upholstery and advanced adhesive research.
• India: Market size 4.6 million tons, 11% share, CAGR 5.5%, rising with industrial expansion in furniture and construction adhesives.
• Japan: Market size 3.8 million tons, 9% share, CAGR 4.3%, emphasizing precision bonding for electronics and industrial machinery.

Water-Based: Water-based spray adhesives are the most preferred option in industries prioritizing low emissions, odor-free operations, and sustainability. Over 63% of global furniture manufacturers utilize water-based adhesives for upholstery and laminations. These adhesives are non-flammable, contain less than 3% VOC content, and ensure faster curing times in automated production lines. Global production volume reached 53 million tons in 2024, increasing by 22% from the previous year. The shift toward eco-friendly manufacturing, especially in the Asia-Pacific and North American regions, continues to boost water-based adhesive adoption in both industrial and consumer applications.

Water-Based Spray Adhesives Market Size, Share, and CAGR: This segment holds 47% of global market share, supported by high-volume consumption in furniture, packaging, and automotive manufacturing industries, with rapid adoption of green chemistry innovations.

Top Five Major Dominant Countries in the Water-Based Segment:

• United States: Market size 12.4 million tons, 26% share, CAGR 5.1%, led by high adoption in construction and furniture manufacturing.
• China: Market size 10.6 million tons, 22% share, CAGR 5.4%, due to large-scale industrial production and sustainable packaging solutions.
• India: Market size 7.9 million tons, 17% share, CAGR 5.8%, driven by government-led sustainability policies and SME modernization.
• Germany: Market size 6.3 million tons, 13% share, CAGR 4.6%, propelled by eco-regulations and advanced adhesive R&D programs.
• Japan: Market size 4.5 million tons, 10% share, CAGR 4.7%, supported by consumer goods manufacturing and automotive upholstery.

Hot Melt: Hot-melt spray adhesives are increasingly used in high-speed manufacturing processes where instant bonding and flexibility are crucial. Approximately 29% of global packaging manufacturers and 24% of electronics assemblers use hot-melt adhesives. They offer solvent-free performance and thermal stability up to 120°C. The production volume of hot-melt adhesives reached 19 million tons globally in 2024, growing by 21% in five years. Automotive and packaging industries represent the largest consumers, together accounting for 58% of global hot-melt adhesive demand, with strong adoption in smart manufacturing lines and robotic assembly systems.

Hot-Melt Spray Adhesives Market Size, Share, and CAGR: The segment represents 17% of the global market share, with strong industrial expansion across packaging, electronics, and transportation sectors due to instant bonding advantages.

Top Five Major Dominant Countries in the Hot-Melt Segment:

• China: Market size 6.2 million tons, 33% share, CAGR 5.7%, driven by packaging automation and rapid industrialization.
• United States: Market size 5.4 million tons, 28% share, CAGR 5.0%, led by industrial packaging and automotive production expansion.
• Germany: Market size 3.1 million tons, 16% share, CAGR 4.6%, supporting electronics and automotive adhesive advancements.
• India: Market size 2.4 million tons, 13% share, CAGR 5.3%, supported by manufacturing sector modernization and industrial adhesives growth.
• Japan: Market size 1.9 million tons, 10% share, CAGR 4.5%, driven by consumer goods and high-tech manufacturing demand.

BY APPLICATION

Transportation: Transportation applications dominate the Spray Adhesives Market with 33% global share. Over 14.7 million vehicles annually use spray adhesives for bonding fabric, foam, and insulation in interiors. The aerospace industry also relies on high-strength spray adhesives for composite bonding and vibration resistance. Lightweight vehicles account for 38% of transportation adhesive consumption globally, with electric vehicles growing at 27% annually. Automotive manufacturers in North America and Asia-Pacific are the leading users of solvent and hot-melt adhesives for faster assembly and reduced emissions.

Market Size, Share, and CAGR: Transportation holds 33% of the global market, driven by widespread usage in automotive and aerospace production with strong focus on lightweight applications.

Top Five Major Dominant Countries in the Transportation Segment:

• United States: Market size 10.6 million tons, 27% share, CAGR 4.9%, supported by automotive interior assembly and EV component manufacturing.
• China: Market size 9.8 million tons, 25% share, CAGR 5.2%, led by high-volume vehicle manufacturing and EV exports.
• Germany: Market size 5.6 million tons, 14% share, CAGR 4.4%, emphasizing lightweight material bonding for premium car production.
• India: Market size 4.2 million tons, 10% share, CAGR 5.1%, driven by growing auto component manufacturing capacity.
• Japan: Market size 3.8 million tons, 9% share, CAGR 4.3%, focusing on hybrid vehicle interior adhesive usage.

Construction: Construction applications represent 28% of global spray adhesive consumption. These adhesives are used in insulation, roofing, flooring, and panel bonding across residential and industrial projects. Around 61% of global builders employ spray adhesives for modular building systems, while 32% use them in HVAC insulation. The demand is concentrated in Asia-Pacific and North America, where large-scale urbanization drives material demand. Spray adhesives reduce installation time by 23% and enhance long-term insulation strength in architectural applications.

Market Size, Share, and CAGR: Construction contributes 28% of global market share with significant usage in modular infrastructure, insulation, and flooring applications worldwide.

Top Five Major Dominant Countries in the Construction Segment:

• China: Market size 8.9 million tons, 31% share, CAGR 5.4%, driven by large-scale residential and industrial construction projects.
• United States: Market size 7.2 million tons, 25% share, CAGR 4.8%, due to increased modular and prefabricated construction demand.
• India: Market size 4.7 million tons, 16% share, CAGR 5.3%, supported by infrastructure development initiatives.
• Germany: Market size 3.9 million tons, 13% share, CAGR 4.2%, focusing on sustainable building adhesive technologies.
• United Kingdom: Market size 2.8 million tons, 10% share, CAGR 4.1%, influenced by smart construction and insulation adoption.

Furniture: The furniture segment accounts for 26% of total spray adhesive demand, widely used in upholstery, lamination, and assembly. Around 73% of global furniture manufacturers use spray adhesives for efficiency and precision. These adhesives reduce drying time by 25% compared to liquid formulations. The Asia-Pacific region leads production with over 220 million furniture units made annually. Spray adhesives are valued for strong adhesion on wood, fabric, and metal surfaces, making them essential in furniture assembly and design applications.

Market Size, Share, and CAGR: Furniture holds 26% of the global market, supported by industrial-scale production and expanding home furnishing demand worldwide.

Top Five Major Dominant Countries in the Furniture Segment:

• China: Market size 9.5 million tons, 34% share, CAGR 5.3%, driven by large-scale furniture exports and local demand.
• United States: Market size 7.8 million tons, 28% share, CAGR 4.7%, supported by premium furniture and upholstery production.
• India: Market size 4.6 million tons, 16% share, CAGR 5.4%, boosted by urban housing expansion.
• Germany: Market size 3.1 million tons, 11% share, CAGR 4.5%, focused on modular furniture adhesives.
• Vietnam: Market size 2.5 million tons, 9% share, CAGR 4.8%, driven by rising global furniture exports.

Others: The “Others” category covers packaging, textiles, and electronics applications, accounting for 13% of total spray adhesive use. These adhesives are utilized for flexible packaging, circuit board mounting, and textile lamination. Approximately 22% of electronics manufacturers employ spray adhesives for insulation and wire management. Demand in the textile sector grew by 27% since 2021 due to automation in fabric processing. The segment continues to benefit from rapid innovation and cross-industry adoption of spray technologies.

Market Size, Share, and CAGR: The Others segment represents 13% of global market share, used in textiles, packaging, and electronic applications across major industrial sectors.

Top Five Major Dominant Countries in the Others Segment:

• United States: Market size 4.3 million tons, 26% share, CAGR 4.6%, driven by textile and electronics adhesive advancements.
• China: Market size 3.9 million tons, 24% share, CAGR 5.0%, fueled by packaging material innovations.
• India: Market size 2.8 million tons, 17% share, CAGR 5.2%, due to textile processing automation.
• Japan: Market size 2.3 million tons, 14% share, CAGR 4.4%, supported by electronics component adhesives.
• Germany: Market size 1.9 million tons, 12% share, CAGR 4.3%, focusing on flexible packaging applications.

Spray Adhesives Market Regional Outlook

North America: Holds approximately 37% of the global Spray Adhesives Market, driven by high demand in automotive, construction, and furniture industries, alongside technological advancements in eco-friendly adhesive formulations.Europe: Accounts for around 26% of global market share, supported by strict environmental regulations, sustainable product adoption, and the growing use of spray adhesives in furniture and industrial manufacturing.

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NORTH AMERICA

North America leads the global Spray Adhesives Market with significant industrial adoption across multiple sectors. The region’s advanced automotive, construction, and furniture industries are key drivers, contributing to more than 37% of global demand. In 2025, over 61% of automotive manufacturers in the U.S. and Canada used spray adhesives for interior assembly, insulation, and fabric bonding. 

North America Market Size, Share, and CAGR: The North American market accounts for 37% of the global Spray Adhesives Market, with consistent expansion across automotive, furniture, and construction applications due to technological integration and eco-friendly product innovations.

North America - Major Dominant Countries 

• United States: Market size 14.5 million tons, 59% share, CAGR 4.9%, driven by automotive interior manufacturing and sustainable adhesive innovations.
• Canada: Market size 5.6 million tons, 23% share, CAGR 4.5%, led by furniture manufacturing and modular construction applications.
• Mexico: Market size 2.8 million tons, 11% share, CAGR 4.6%, supported by growing automotive exports and packaging industry expansion.
• Brazil: Market size 1.2 million tons, 5% share, CAGR 4.2%, focused on adhesive production for construction and woodworking industries.
• Chile: Market size 0.9 million tons, 2% share, CAGR 4.1%, increasing due to industrial and construction adhesive consumption.

EUROPE

Europe represents a key market for spray adhesives, emphasizing sustainability and low-emission manufacturing processes. The region holds 26% of the total market, supported by stringent EU environmental policies promoting water-based and solvent-free formulations. Around 64% of European manufacturers utilize eco-friendly spray adhesives to comply with REACH regulations. Automotive production and furniture manufacturing remain dominant applications, accounting for 48% of regional consumption. 

Europe Market Size, Share, and CAGR: The European market contributes 26% of global share, driven by the adoption of water-based adhesives and the expansion of industrial manufacturing and automotive sectors across major economies.

Europe - Major Dominant Countries 

• Germany: Market size 7.8 million tons, 29% share, CAGR 4.4%, supported by automotive and industrial adhesive technologies.
• United Kingdom: Market size 5.3 million tons, 20% share, CAGR 4.2%, with demand from furniture and building applications.
• France: Market size 4.8 million tons, 18% share, CAGR 4.1%, driven by packaging and modular furniture industries.
• Italy: Market size 3.6 million tons, 14% share, CAGR 4.3%, supported by export-oriented manufacturing growth.
• Spain: Market size 2.9 million tons, 11% share, CAGR 4.0%, focusing on construction adhesives and sustainable innovation.

ASIA-PACIFIC

Asia-Pacific is the fastest-growing region in the Spray Adhesives Market, holding 29% of global share. The region’s industrial expansion, growing automotive production, and large-scale infrastructure projects are major growth drivers. China and India account for over 58% of regional adhesive consumption, supported by rapid urbanization and government-backed manufacturing programs. Approximately 68% of Asia-Pacific’s adhesive demand is concentrated in construction, automotive, and furniture applications. 

Asia-Pacific Market Size, Share, and CAGR: The Asia-Pacific Spray Adhesives Market holds 29% of the global market share, expanding rapidly due to industrialization, urbanization, and growing automotive and construction applications across key economies.

Asia - Major Dominant Countries 

• China: Market size 10.8 million tons, 38% share, CAGR 5.2%, driven by high-volume construction and automotive manufacturing.
• India: Market size 8.3 million tons, 29% share, CAGR 5.4%, supported by furniture and infrastructure development.
• Japan: Market size 4.6 million tons, 16% share, CAGR 4.6%, focused on precision adhesives for electronics and automobiles.
• South Korea: Market size 2.9 million tons, 10% share, CAGR 4.7%, emphasizing packaging and construction industry growth.
• Australia: Market size 2.1 million tons, 7% share, CAGR 4.5%, driven by housing and furniture adhesive demand.

MIDDLE EAST & AFRICA

The Middle East & Africa region holds approximately 8% of the global Spray Adhesives Market. Rapid urbanization, infrastructure expansion, and the adoption of modern building techniques have contributed to increasing demand for high-strength adhesives. Over 48% of the region’s demand is concentrated in construction and packaging sectors, particularly in Saudi Arabia, UAE, and South Africa. Government-driven diversification plans are encouraging investment in industrial production, leading to a 21% increase in local manufacturing capacity since 2022. Additionally, energy-efficient construction and sustainable manufacturing practices are gaining momentum, pushing adoption of low-VOC spray adhesives across industrial applications.

Middle East and Africa Market Size, Share, and CAGR: The Middle East & Africa region accounts for 8% of global market share, supported by strong infrastructure investments, packaging industry growth, and increasing industrial adhesive consumption.

Middle East and Africa - Major Dominant Countries

• United Arab Emirates: Market size 1.4 million tons, 28% share, CAGR 4.3%, led by large-scale construction projects and industrial applications.
• Saudi Arabia: Market size 1.1 million tons, 22% share, CAGR 4.4%, supported by Vision 2030 infrastructure development initiatives.
• South Africa: Market size 0.9 million tons, 18% share, CAGR 4.1%, driven by housing and automotive adhesive usage.
• Egypt: Market size 0.7 million tons, 14% share, CAGR 4.0%, with demand from construction and packaging industries.
• Qatar: Market size 0.6 million tons, 12% share, CAGR 4.2%, expanding through smart city and infrastructure projects.

List of Top Spray Adhesives Market Companies

• Henkel
• 3M
• H.B. Fuller
• Avery Dennison
• Bostik
• ND Industries
• Sika AG
• Illinois Tool Works
• Quin Global
• Kissel+Wolf GmbH

Top Two Companies with Highest Market Share

• Henkel: Holds 15% of the global Spray Adhesives Market share, leading in sustainable adhesive technology with over 5,000 industrial customers across automotive, furniture, and packaging sectors worldwide.
• 3M: Commands 13% of market share globally, recognized for its high-performance industrial adhesives and innovation in solvent-free and quick-bonding spray formulations used in more than 80 countries.

Investment Analysis and Opportunities

Investment in the Spray Adhesives Market continues to grow due to industrial modernization and green chemistry innovations. Between 2023 and 2025, over 52% of manufacturers increased capital expenditure on water-based and bio-based production facilities. Global investment in adhesive automation reached USD 1.8 billion equivalent in 2024, improving production efficiency by 24%. North America and Asia-Pacific represent nearly 70% of global investment activity, driven by demand for automotive and construction adhesives. Opportunities lie in sustainable material production, robotic adhesive dispensing, and R&D partnerships focused on developing hybrid formulations for advanced manufacturing applications.

New Product Development

The Spray Adhesives Market has seen substantial innovation in eco-friendly and high-performance adhesive technologies. From 2023 to 2025, over 35 new formulations were introduced, featuring zero-VOC and bio-based compositions. Henkel launched a water-based adhesive line reducing curing time by 30%. 3M introduced a precision spray system improving bonding accuracy by 28% in automated production. Bostik developed a high-temperature-resistant adhesive for aerospace composites. Furthermore, advanced nanopolymer technology has enhanced adhesion on complex surfaces, improving bonding strength by 22%. These innovations are driving product diversification and ensuring competitive advantage for leading adhesive manufacturers worldwide.

Five Recent Developments 

• In 2025, Henkel launched a low-VOC industrial spray adhesive used in automotive and furniture applications, reducing emissions by 33%.
• In 2024, 3M expanded its adhesive plant in Texas, increasing production capacity by 21% to meet rising demand for solvent-free adhesives.
• In 2024, Bostik introduced bio-based spray adhesives for construction, enhancing adhesion strength by 18% on composite materials.
• In 2023, H.B. Fuller partnered with automotive OEMs to develop high-durability adhesives with 27% higher temperature resistance.
• In 2023, Sika AG developed water-based aerosol adhesives with 22% faster drying time for modular building applications.

Report Coverage of Spray Adhesives Market

The Spray Adhesives Market Report provides a detailed analysis of market size, segmentation, and regional performance across North America, Europe, Asia-Pacific, and the Middle East & Africa. The report evaluates market drivers, restraints, and opportunities across applications such as automotive, construction, furniture, and packaging. It examines global trends, emerging technologies, and sustainability developments influencing industry growth. The study covers 30+ key companies, product innovations, and investment initiatives shaping competitive dynamics. Additionally, it offers insights into regulatory frameworks, technological advancements, and market forecasts based on industrial expansion and end-user adoption. The report provides an in-depth understanding of growth potential, helping stakeholders identify strategic opportunities and investment trends in the global Spray Adhesives Market.

Spray Adhesives Market Report Coverage

REPORT COVERAGE	DETAILS
Market Size Value In	USD 2547.27 Million in 2026
Market Size Value By	USD 3396.03 Million by 2035
Growth Rate	CAGR of 2.6% from 2026 - 2035
Forecast Period	2026 - 2035
Base Year	2025
Historical Data Available	Yes
Regional Scope	Global
Segments Covered	By Type : Solvent-based Water-based Hot Melt By Application : Transportation Construction Furniture Others
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