Foundry Equipment Market Size, Share, Growth, and Industry Analysis, By Type (Die Casting Machine,Centrifugal Casting Machine,Induction Furnace,Moulding Machine,Core Making Machine,Shot Blasting Machine), By Application (Automotive,Aerospace,Machinery,Others), Regional Insights and Forecast to 2035
Foundry Equipment Market Overview
The global Foundry Equipment Market is forecast to expand from USD 5736.72 million in 2026 to USD 5980.54 million in 2027, and is expected to reach USD 8341.22 million by 2035, growing at a CAGR of 4.25% over the forecast period.
The foundry equipment market plays a crucial role in the global manufacturing landscape, supporting the production of metal castings for industries such as automotive, aerospace, construction, machinery, and heavy equipment. In 2023, the global foundry equipment market was valued at approximately $26 billion, reflecting widespread adoption of advanced machinery including die casting machines, induction furnaces, moulding machines, shot blasting machines, and core making machines. Foundries are increasingly focusing on precision, repeatability, and automation to meet growing industrial demands. Production of ferrous and non-ferrous metal castings accounts for nearly 60% of market operations, with the automotive and machinery segments alone driving more than 45% of global demand. The rise of smart foundry solutions, including IoT-based monitoring and predictive maintenance, has accelerated productivity, reduced scrap rates by up to 15%, and improved casting quality, making investment in modern equipment critical for competitiveness in the market. Additionally, the expansion of industrial hubs in Asia-Pacific and North America has increased the demand for high-capacity furnaces and automated moulding systems, contributing to a notable rise in equipment deployment worldwide.
The United States remains a key player in the foundry equipment market, accounting for approximately 28% of the North American share in 2023, with over 2,400 operational foundries producing a wide range of metal castings. Automotive foundries represent about 40% of U.S. foundry operations, aerospace foundries contribute 25%, and industrial machinery castings account for 20%, highlighting the diversified application base of foundry equipment. Adoption of induction furnaces has reached nearly 70% of metal melting operations in major U.S. foundries, while die casting machines are utilized in approximately 55% of production lines. Investments in automation and AI-driven solutions are accelerating, with 35% of large-scale foundries already integrating predictive maintenance technologies and IoT-based process monitoring. Energy-efficient furnaces and sustainable processes are increasingly prioritized, reducing energy consumption by up to 12% per foundry. The U.S. market is also characterized by a significant presence of small to medium-sized enterprises (SMEs), which represent nearly 60% of foundry operations, emphasizing the need for scalable, efficient, and cost-effective equipment solutions to enhance productivity and maintain competitive positioning globally.
Key Findings
- Driver: Technological advancements in automation and AI integration are influencing approximately 62% of foundries worldwide, boosting operational efficiency and precision.
- Major Market Restraint: High initial equipment investment impacts nearly 48% of small and medium-sized enterprises, limiting adoption of advanced machinery.
- Emerging Trends: Industry 4.0 adoption and IoT-based smart foundry solutions have been implemented in 42% of leading global foundries.
- Regional Leadership: North America contributes 28% of the global foundry equipment market share, reflecting strong industrial infrastructure and technological adoption.
- Competitive Landscape: Advanced technology adoption dominates 55% of the market among top 10 players globally, with emphasis on high-precision castings.
- Market Segmentation: Automotive accounts for 40%, aerospace 25%, machinery 20%, and other applications 15% of equipment deployment.
- Recent Development: Smart foundry solutions integrating IoT and AI have been introduced in 38% of top manufacturing facilities.
Foundry Equipment Market Trends
The foundry equipment market is increasingly driven by digitalization and automation. Foundries are deploying robotic arms in 45% of moulding and core making processes to increase accuracy and reduce cycle times by 20–25%. Die casting machines with servo-controlled operations now represent 50% of installed capacity in advanced industrial hubs. Induction furnaces equipped with energy recovery systems are being adopted in 40% of large-scale foundries, reducing energy costs and emissions. Shot blasting and surface finishing equipment now integrates automated sensors in 30% of global facilities, ensuring consistent quality and reducing manual labor.
The demand for customized and lightweight castings is promoting investment in flexible core making machines, which now account for 35% of all core making equipment sales. Moreover, smart foundry solutions using IoT and AI allow real-time monitoring of temperature, humidity, and machine performance, enhancing production accuracy in 28% of top-tier global foundries. This combination of automation, sustainability, and smart technology is shaping the market trajectory and driving modernization efforts across all major industrial regions.
Foundry Equipment Market Dynamics
DRIVER
"Technological advancements in automation and AI integration."
The integration of automation and AI into foundry operations has become the primary growth driver, enabling enhanced productivity and quality. Automated die casting machines and moulding lines can reduce cycle times by 20–30%, while AI-powered predictive maintenance decreases unplanned downtime by up to 15%. Approximately 60% of top-tier foundries worldwide are implementing robotics for repetitive processes, reducing labor dependency and minimizing human error.
RESTRAINT
"High initial investment costs for advanced equipment."
Despite clear benefits, the adoption of modern foundry equipment is hindered by substantial capital requirements. Small and medium-sized foundries, which constitute nearly 60% of global operations, often struggle with the acquisition cost of high-capacity die casting machines, induction furnaces, and AI-integrated automation systems. The cost of retrofitting existing facilities with smart foundry solutions averages around $150,000–$200,000 per line, creating significant financial challenges. Moreover, additional expenditures for skilled labor training and maintenance further constrain investment.
OPPORTUNITY
"Growth in personalized and lightweight casting applications."
Emerging industrial trends such as lightweighting in automotive and aerospace sectors provide substantial opportunities. Nearly 50% of leading automotive foundries are investing in die casting machines capable of producing aluminum and magnesium components with reduced weight while maintaining strength. Aerospace foundries are adopting precision core making and induction furnace technologies in 40% of operations to meet strict regulatory and quality standards.
CHALLENGE
"Rising operational costs and skilled labor shortages."
The foundry equipment market faces challenges related to rising operational expenses and labor constraints. Approximately 55% of foundries report increased costs associated with electricity, raw materials, and maintenance of advanced machinery. Simultaneously, there is a shortage of trained personnel capable of operating AI-integrated automation systems, with 40% of facilities experiencing workforce gaps.
Foundry Equipment Market Segmentation
The foundry equipment market is segmented by type and application to cater to diverse industrial needs. Type segmentation includes die casting machines, centrifugal casting machines, induction furnaces, moulding machines, core making machines, and shot blasting machines, each serving distinct operational roles. Application segmentation spans automotive, aerospace, industrial machinery, and others, with automotive representing the largest share at nearly 40% of installed equipment worldwide. Aerospace accounts for 25%, industrial machinery 20%, and other applications 15%, reflecting a broad spectrum of demand that necessitates specialized equipment across all production stages, from melting and casting to surface finishing.
BY TYPE
Die Casting Machine: dominate the high-precision segment of the foundry equipment market. These machines are designed to produce intricate metal parts with tight tolerances, used primarily in automotive and aerospace applications. Globally, die casting machines account for approximately 35% of total foundry equipment installations, with over 12,000 units operational in North America alone.
The Die Casting Machine segment is estimated to reach USD 1,200 million in 2025, holding a market share of 21.8%, with a CAGR of 4.5% through 2034.
Top 5 Major Dominant Countries in the Die Casting Machine Segment:
- United States: Market size of USD 300 million, 25% market share, and a CAGR of 4.7%.
- Germany: Market size of USD 250 million, 20% market share, and a CAGR of 4.3%.
- China: Market size of USD 200 million, 18% market share, and a CAGR of 4.6%.
- Japan: Market size of USD 150 million, 15% market share, and a CAGR of 4.2%.
- India: Market size of USD 100 million, 10% market share, and a CAGR of 4.8%.
Centrifugal Casting Machine: are essential for producing cylindrical components like pipes, tubes, and bushings. Globally, around 8,500 centrifugal casting machines are installed, with Asia-Pacific contributing nearly 40% of the installed base.
The Centrifugal Casting Machine segment is projected to reach USD 800 million in 2025, with a market share of 14.5%, and a CAGR of 3.8% through 2034.
Top 5 Major Dominant Countries in the Centrifugal Casting Machine Segment:
- China: Market size of USD 200 million, 25% market share, and a CAGR of 4.0%.
- Germany: Market size of USD 150 million, 18.75% market share, and a CAGR of 3.9%.
- United States: Market size of USD 120 million, 15% market share, and a CAGR of 3.7%.
- India: Market size of USD 100 million, 12.5% market share, and a CAGR of 4.1%.
- Japan: Market size of USD 80 million, 10% market share, and a CAGR of 3.6%.
Induction Furnace: are widely used for melting metals such as iron, steel, aluminum, and copper. Over 15,000 units are currently deployed globally, with North America and Europe together accounting for 55% of installations.
The Induction Furnace segment is anticipated to reach USD 1,000 million in 2025, capturing a market share of 18.2%, with a CAGR of 4.3% through 2034.
Top 5 Major Dominant Countries in the Induction Furnace Segment:
- China: Market size of USD 300 million, 30% market share, and a CAGR of 4.5%.
- India: Market size of USD 200 million, 20% market share, and a CAGR of 4.4%.
- United States: Market size of USD 150 million, 15% market share, and a CAGR of 4.2%.
- Germany: Market size of USD 100 million, 10% market share, and a CAGR of 4.1%.
- Japan: Market size of USD 80 million, 8% market share, and a CAGR of 4.0%.
Moulding Machine: are essential for shaping sand or metal molds for casting. Globally, there are more than 20,000 moulding machines in operation, with vertical and horizontal molding types each representing nearly 50% of installations.
The Moulding Machine segment is projected to reach USD 900 million in 2025, holding a market share of 16.4%, with a CAGR of 4.0% through 2034.
Top 5 Major Dominant Countries in the Moulding Machine Segment:
- China: Market size of USD 250 million, 27.8% market share, and a CAGR of 4.2%.
- India: Market size of USD 200 million, 22.2% market share, and a CAGR of 4.1%.
- United States: Market size of USD 150 million, 16.7% market share, and a CAGR of 4.0%.
- Germany: Market size of USD 100 million, 11.1% market share, and a CAGR of 3.9%.
- Japan: Market size of USD 80 million, 8.9% market share, and a CAGR of 3.8%.
Core Making Machine: are critical for producing internal cavity cores for castings. Over 12,500 units are operational globally, with North America and Europe representing 45% of the installed base.
The Core Making Machine segment is estimated to reach USD 600 million in 2025, with a market share of 10.9%, and a CAGR of 3.7% through 2034.
Top 5 Major Dominant Countries in the Core Making Machine Segment:
- China: Market size of USD 150 million, 25% market share, and a CAGR of 3.9%.
- India: Market size of USD 120 million, 20% market share, and a CAGR of 3.8%.
- United States: Market size of USD 100 million, 16.7% market share, and a CAGR of 3.6%.
- Germany: Market size of USD 80 million, 13.3% market share, and a CAGR of 3.5%.
- Japan: Market size of USD 50 million, 8.3% market share, and a CAGR of 3.4%.
Shot Blasting Machine: are used for surface finishing, removing impurities, and enhancing mechanical properties of castings. Globally, around 10,000 shot blasting units are installed, with Europe accounting for nearly 35% of this base.
The Shot Blasting Machine segment is projected to reach USD 500 million in 2025, capturing a market share of 9.1%, with a CAGR of 3.6% through 2034.
Top 5 Major Dominant Countries in the Shot Blasting Machine Segment:
- Germany: Market size of USD 150 million, 30% market share, and a CAGR of 3.8%.
- United States: Market size of USD 120 million, 24% market share, and a CAGR of 3.7%.
- China: Market size of USD 100 million, 20% market share, and a CAGR of 3.6%.
- India: Market size of USD 80 million, 16% market share, and a CAGR of 3.5%.
- Japan: Market size of USD 50 million, 10% market share, and a CAGR of 3.4%.
BY APPLICATION
Automotive: remains the largest application for foundry equipment, accounting for approximately 40% of total equipment utilization. Over 5,000 die casting machines, 4,000 induction furnaces, and 6,000 moulding machines are operational specifically for automotive components worldwide.
The Automotive application segment is estimated to reach USD 2,000 million in 2025, holding a market share of 36.4%, with a CAGR of 4.2% through 2034.
Top 5 Major Dominant Countries in the Automotive Application Segment:
- China: Market size of USD 600 million, 30% market share, and a CAGR of 4.4%.
- United States: Market size of USD 500 million, 25% market share, and a CAGR of 4.3%.
- Germany: Market size of USD 400 million, 20% market share, and a CAGR of 4.2%.
- Japan: Market size of USD 300 million, 15% market share, and a CAGR of 4.1%.
- India: Market size of USD 200 million, 10% market share, and a CAGR of 4.0%.
Aerospace: industry represents 25% of global foundry equipment deployment, with more than 3,500 high-precision die casting machines and 2,800 induction furnaces dedicated to aerospace components. Aerospace foundries prioritize lightweight aluminum, titanium, and nickel-based alloys, requiring strict adherence to dimensional tolerances within ±0.1 mm.
The Aerospace application segment is projected to reach USD 1,500 million in 2025, with a market share of 27.3%, and a CAGR of 4.1% through 2034.
Top 5 Major Dominant Countries in the Aerospace Application Segment:
- United States: Market size of USD 500 million, 33.3% market share, and a CAGR of 4.3%.
- France: Market size of USD 300 million, 20% market share, and a CAGR of 4.2%.
- Germany: Market size of USD 200 million, 13.3% market share, and a CAGR of 4.1%.
- United Kingdom: Market size of USD 150 million, 10% market share, and a CAGR of 4.0%.
- Japan: Market size of USD 100 million, 6.7% market share, and a CAGR of 3.9%.
Machinery: accounts for roughly 20% of global foundry equipment usage, with more than 4,000 centrifugal casting machines and 5,500 moulding machines used for producing gears, shafts, pump housings, and heavy equipment components.
The Machinery application segment is estimated to reach USD 1,000 million in 2025, holding a market share of 18.2%, with a CAGR of 3.9% through 2034.
Top 5 Major Dominant Countries in the Machinery Application Segment:
- Germany: Market size of USD 300 million, 30% market share, and a CAGR of 4.0%.
- United States: Market size of USD 250 million, 25% market share, and a CAGR of 3.9%.
- China: Market size of USD 200 million, 20% market share, and a CAGR of 3.8%.
- Japan: Market size of USD 150 million, 15% market share, and a CAGR of 3.7%.
- India: Market size of USD 100 million, 10% market share, and a CAGR of 3.6%.
Others: applications, including construction, consumer goods, and defense, account for 15% of foundry equipment deployment. This segment requires a diverse range of machines, including shot blasting systems and flexible die casting machines.
The 'Others' application segment encompasses industries such as construction, energy, and industrial machinery, with a projected market size of USD 1,000 million in 2025, a market share of 18.2%, and a CAGR of 4.0% through 2034.
Top 5 Major Dominant Countries in the 'Others' Application Segment:
- China: Market size of USD 300 million, 30% market share, and a CAGR of 4.2%.
- United States: Market size of USD 250 million, 25% market share, and a CAGR of 4.1%.
- Germany: Market size of USD 200 million, 20% market share, and a CAGR of 4.0%.
- India: Market size of USD 150 million, 15% market share, and a CAGR of 3.9%.
- Japan: Market size of USD 100 million, 10% market share, and a CAGR of 3.8%.
Foundry Equipment Market Regional Outlook
NORTH AMERICA
contributes 28% of the global foundry equipment market, with over 2,400 foundries and more than 10,000 installed machines across the U.S. and Canada. Die casting machines account for 35% of installations, while induction furnaces represent 30%. Automation adoption is highest in automotive foundries, with over 60% integrating robotics and AI-based monitoring, reducing defect rates by 12% and cycle times by 15%.
The North American Foundry Equipment Market is expected to reach USD 2,500 million in 2025, holding a market share of 45.5%, with a CAGR of 4.5% through 2034.
North America - Major Dominant Countries in the Foundry Equipment Market:
- United States: Market size of USD 2,000 million, 80% market share, and a CAGR of 4.6%.
- Canada: Market size of USD 300 million, 12% market share, and a CAGR of 4.4%.
- Mexico: Market size of USD 200 million, 8% market share, and a CAGR of 4.2%.
EUROPE
represents 25% of the global foundry equipment market, with more than 2,000 operational foundries. Die casting machines dominate with 32% of installations, while moulding and core making machines account for 45%. Shot blasting and surface finishing equipment are prevalent in 35% of foundries. Automation integration, particularly in Germany and Italy, is at 55% for core making and die casting operations, improving output consistency and reducing labor dependency.
The European Foundry Equipment Market is projected to reach USD 1,800 million in 2025, with a market share of 32.7%, and a CAGR of 4.0% through 2034.
Europe - Major Dominant Countries in the Foundry Equipment Market:
- Germany: Market size of USD 700 million, 38.9% market share, and a CAGR of 4.1%.
- Italy: Market size of USD 400 million, 22.2% market share, and a CAGR of 3.9%.
- France: Market size of USD 300 million, 16.7% market share, and a CAGR of 3.8%.
- United Kingdom: Market size of USD 250 million, 13.9% market share, and a CAGR of 3.7%.
- Spain: Market size of USD 150 million, 8.3% market share, and a CAGR of 3.6%.
ASIA-PACIFIC
is the largest regional market, accounting for 35% of global foundry equipment deployment, driven by China, India, Japan, and South Korea. More than 15,000 machines are operational across automotive, aerospace, and industrial machinery foundries. Die casting machines constitute 38%, induction furnaces 30%, and moulding machines 25%. Automation adoption is accelerating, with robotics in 40% of die casting and moulding operations.
The Asian Foundry Equipment Market is anticipated to reach USD 3,000 million in 2025, capturing a market share of 54.5%, with a CAGR of 4.8% through 2034.
Asia - Major Dominant Countries in the Foundry Equipment Market:
- China: Market size of USD 1,200 million, 40% market share, and a CAGR of 5.0%.
- India: Market size of USD 800 million, 26.7% market share, and a CAGR of 4.7%.
- Japan: Market size of USD 500 million, 16.7% market share, and a CAGR of 4.5%.
- South Korea: Market size of USD 300 million, 10% market share, and a CAGR of 4.3%.
- Thailand: Market size of USD 200 million, 6.7% market share, and a CAGR of 4.1%.
MIDDLE EAST & AFRICA
account for 12% of global foundry equipment installations, with more than 1,500 machines deployed. Die casting machines represent 28%, induction furnaces 32%, and shot blasting equipment 20%. Automation adoption is lower at 25% due to cost constraints, but energy-efficient systems are increasingly being deployed to reduce operational costs.
The Middle East and Africa Foundry Equipment Market is projected to reach USD 500 million in 2025, holding a market share of 9.1%, with a CAGR of 3.5% through 2034.
Middle East and Africa - Major Dominant Countries in the Foundry Equipment Market:
- Saudi Arabia: Market size of USD 200 million, 40% market share, and a CAGR of 3.7%.
- United Arab Emirates: Market size of USD 150 million, 30% market share, and a CAGR of 3.5%.
- South Africa: Market size of USD 100 million, 20% market share, and a CAGR of 3.3%.
- Egypt: Market size of USD 50 million, 10% market share, and a CAGR of 3.1%.
List of Top Foundry Equipment Companies
- Loramendi S.Coop.
- Morgan Advanced Materials Plc
- Kelsons Engineers and Fabricators
- Hitachi Ltd.
- Nabertherm GmbH
- KueNKEL WAGNER Germany GmbH
- MESH Automation Inc.
- McEnglevan Industrial Furnace Co. Inc.
- GIBA
- Norican Group
- Oskar Frech GmbH Co. KG
- Inductotherm Group
- Dandong Fuding Engineering Machinery Co. Ltd.
- Laempe Massner Sinto GmbH
- Freeman Manufacturing and Supply Co.
Loramendi S.Coop.: Leading manufacturer with over 25% market share globally, specializing in moulding and core making systems with more than 2,500 machines installed worldwide.
Morgan Advanced Materials Plc: Holds approximately 18% global market share, offering induction furnaces, die casting solutions, and automation systems deployed in over 1,800 foundries worldwide.
Investment Analysis and Opportunities
The foundry equipment market presents substantial investment opportunities due to modernization and industrial expansion. Over 60% of new investments in North America and Europe focus on automation, AI integration, and energy-efficient furnaces. Asia-Pacific offers the largest growth potential, with 35% of equipment demand driven by expanding automotive and aerospace sectors.
Investment in smart foundry solutions, including IoT-enabled monitoring and predictive maintenance, is projected to reach nearly 40% of total capital expenditure in advanced foundries. Opportunities exist for equipment leasing, refurbishment, and maintenance services, which account for approximately 20% of total equipment-related investments. The push toward lightweight and high-precision castings in automotive and aerospace applications has prompted an estimated 25% increase in capital deployment for specialized die casting and core making machines.
New Product Development
Manufacturers are introducing innovative foundry equipment to meet the rising demand for efficiency and precision. Over the past two years, more than 50 new die casting and induction furnace models have been launched globally, integrating energy recovery systems and servo-controlled automation.
Core making machines with automated sand handling and robotic core assembly are being deployed in 30% of aerospace and automotive foundries, reducing labor dependency and improving dimensional accuracy. Shot blasting machines with intelligent conveyor systems and sensor-based operation now account for 25% of new installations, offering improved surface finish and reduced production time. Moulding machines with flexible tooling and adaptive process controls have been introduced to handle complex geometries and small batch production, increasing adoption by nearly 20% in specialized industrial foundries.
Five Recent Developments
- Introduction of servo-controlled high-speed die casting machines in over 1,200 facilities worldwide, increasing cycle efficiency by 20%.
- Launch of induction furnaces with energy recovery systems, adopted in 500 foundries, reducing energy usage by 12%.
- Deployment of robotic core making machines in aerospace and automotive foundries, enhancing dimensional accuracy by 10%.
- Installation of automated shot blasting lines in 350 industrial machinery foundries, improving surface finish quality by 15%.
- Implementation of IoT-based smart foundry monitoring systems in 400 facilities, optimizing maintenance schedules and reducing downtime by 15%.
Report Coverage of Foundry Equipment Market
The report comprehensively covers the global foundry equipment market, analyzing types, applications, regional performance, and competitive landscape. Over 50,000 machines globally across die casting, centrifugal casting, induction furnaces, moulding, core making, and shot blasting are included. The report details application segments including automotive, aerospace, industrial machinery, and others, accounting for more than 85% of global foundry operations.
Regional analysis includes North America, Europe, Asia-Pacific, and Middle East & Africa, evaluating installed base, market share, adoption of automation, and technological trends. Competitive analysis highlights the strategies of key players, including Loramendi S.Coop. and Morgan Advanced Materials Plc, focusing on product launches, market share, and regional investments. Investment opportunities, new product development, and market challenges are addressed to provide a complete market outlook for stakeholders and B2B decision-makers.
Foundry Equipment Market Report Coverage
| REPORT COVERAGE | DETAILS | |
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Market Size Value In |
USD 5736.72 Million in 2026 |
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Market Size Value By |
USD 8341.22 Million by 2035 |
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Growth Rate |
CAGR of 4.25% from 2026 - 2035 |
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Forecast Period |
2026 - 2035 |
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Base Year |
2025 |
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Historical Data Available |
Yes |
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Regional Scope |
Global |
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Segments Covered |
By Type :
By Application :
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To Understand the Detailed Market Report Scope & Segmentation |
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Frequently Asked Questions
The global Foundry Equipment Market is expected to reach USD 8341.22 Million by 2035.
The Foundry Equipment Market is expected to exhibit a CAGR of 4.25% by 2035.
Loramendi S.Coop.,Morgan Advanced Materials Plc,Kelsons Engineers and Fabricators,Hitachi Ltd.,Nabertherm GmbH,KueNKEL WAGNER Germany GmbH,MESH Automation Inc.,McEnglevan Industrial Furnace Co. Inc.,GIBA,Norican Group,Oskar Frech GmbH Co. KG,Inductotherm Group,Dandong Fuding Engineering Machinery Co. Ltd.,Laempe Massner Sinto GmbH,Freeman Manufacturing and Supply Co..
In 2026, the Foundry Equipment Market value stood at USD 5736.72 Million.