Brushless DC Motor Market Size, Share, Growth, and Industry Analysis, By Type (Outer Rotor Brushless DC Motor,Inner Rotor Brushless DC Motor), By Application (Industrial,Consumer,Power Tools,White Goods,Automotive), Regional Insights and Forecast to 2035

Brushless DC Motor Market Overview

The global Brushless DC Motor Market is forecast to expand from USD 26810.85 million in 2026 to USD 29138.04 million in 2027, and is expected to reach USD 56700.9 million by 2035, growing at a CAGR of 8.68% over the forecast period.

The Brushless DC Motor Market (also called BLDC market) has expanded sharply with over 160 million units shipped globally in 2022. The market covers power ratings from less than 750 W to over 75 kW, with the <750 W segment accounting for more than 50 % of shipments. Inner rotor BLDC motors dominate over 60 % of global installations. Asia-Pacific already accounts for over 50 % of global demand. Industrial automation, consumer electronics, HVAC systems, and EV auxiliary motors are key domains absorbing over 40 % of global demand volume. Over 300 major manufacturers supply BLDC motors across all continents, with integrated motor+controller solutions becoming standard in ~25 % of new products. The rapid shift to efficiency and electrification is reshaping product portfolios and competitive positioning in the Brushless DC Motor Market.

In the United States, the brushless DC motor market reached an estimated USD 3.0 billion value in 2023, representing roughly 10.75 % of the global market. Approximately 15 million BLDC motors were sold in the U.S. in 2023. The U.S. industry includes over 120 specialized manufacturers and dozens of integrators. Around 47–50 % of U.S. BLDC demand is driven by HVAC and appliance sectors, with automotive and robotics accounting for 25 %. The U.S. share in <750 W motors is ~48 % of its domestic volume. Strong innovation in motor controllers and rooted supply chains in the U.S. support its competitive edge in the global Brushless DC Motor Industry.

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Key Findings

• Key Market Driver: ~35 % of global BLDC deployment is attributed to electric vehicle auxiliaries and HVAC adoption.
• Major Market Restraint: ~22 % of cost barrier originates from rare-earth magnet price volatility.
• Emerging Trends: ~28 % of new BLDC units include integrated sensors and IoT telemetry.
• Regional Leadership: Asia-Pacific commands ~50–55 % of world BLDC shipments.
• Competitive Landscape: Top 5 players control ~40 % of global Brushless DC Motor Market share.
• Market Segmentation: <750 W class accounts for ~50 % of shipments; 750 W–3 kW shares ~20 %.
• Recent Development: ~60 new BLDC motor models launched globally in 2023–2025 with improved torque density.

Brushless DC Motor Market Latest Trends

The Brushless DC Motor Market Trends are evolving rapidly with convergence across electrification, miniaturization, and intelligence. Sensor integration is now embedded in approximately 28 % of new BLDC units, enabling real-time feedback for predictive maintenance and optimizing energy consumption. The <750 W motor segment continues to dominate, representing more than 50 % of all units shipped globally, and rising demand is observed in home appliances, drones, and medical devices. In 2024, Asia-Pacific accounted for over 51 % of global BLDC motor revenue share, driven by strong industrial and electronics manufacturing growth. Electrification in automotive and HVAC domains is a key trend: ~35 % of new vehicles now include BLDC motors in their auxiliary systems (cooling pumps, fans). Another trend is the increased adoption of outer rotor BLDC designs in fan and rotor-blade applications, gaining ~15 % share growth in new deployments.

Brushless DC Motor Market Dynamics

DRIVER

"Electrification across multiple industries and efficiency mandates"

A core driver for the Brushless DC Motor Market Growth is the widespread electrification push across automotive, HVAC, robotics, and consumer electronics sectors. Around 35 % of new passenger vehicles incorporate BLDC motors in cooling, blower, and powertrain auxiliaries. Industrial automation growth absorbs another 20 % of global demand. Regulatory bodies in over 50 countries require motors over 1 kW to meet efficiency classes, pushing upgrades to BLDC designs. In HVAC systems, BLDC fans reduce energy usage by 20–30 % over traditional shaded-pole motors, stimulating adoption. In consumer electronics, BLDC motors replace brushed motors in fans, vacuum cleaners, and drones in over 60 % of new models. This multi-domain electrification trend underlies strong expansion in the Brushless DC Motor Market.

RESTRAINT

"Magnet material supply constraints and cost variability"

A significant restraint faced by the Brushless DC Motor Market is volatility in rare-earth magnets (neodymium, dysprosium). These materials form ~15–22 % of motor cost. Price swings of ±30 % in magnet markets impart direct margin risk. Some alternative magnet formulations exhibit lower energy density, forcing larger motor size. Export controls and supply chain bottlenecks in key producing nations exert downstream risk. For ~22 % of BLDC producers, magnet procurement is the single biggest supply constraint. Further, high-performance BLDC motors require precision manufacturing and quality controls; defect rates must be kept under 0.5 % to maintain reliability. Many small-scale producers lack such yield performance, limiting market entry.

OPPORTUNITY

"Expansion into micro-mobility, drones, and IoT connectivity"

Opportunities in the Brushless DC Motor Market are expanding into micro-mobility (e-bikes, scooters), unmanned aerial systems (UAS), and smart-home appliances. In 2025, the e-bike market alone consumed >15 million BLDC motors, representing ~9 % growth in small-frame BLDC installations. Drone applications drove shipments of ~5 million units of high-RPM BLDC motors in 2024. IoT connectivity is enabling predictive control—~28 % of new motors carry telemetry. In industrial 4.0 factories, BLDC motors paired with edge controllers are deployed in over 30 % of new robotic systems. Furthermore, expansion into agricultural spraying drones, underwater ROVs, and personal mobility devices adds new verticals. These adjacent markets broaden the addressable use cases for BLDC in the Brushless DC Motor Market Opportunities landscape.

CHALLENGE

"Thermal management and cooling limitations in high-speed operations"

A key challenge in the Brushless DC Motor Market is managing heat in compact high-speed designs. Motors operating above 10,000 RPM must dissipate >50 W/cm² heat flux; without effective cooling, insulation and magnet materials degrade rapidly. Many designs require forced-air or liquid cooling, increasing system complexity and cost by 10–15 %. In small motors (<750 W), airflow is constrained, limiting torque. Also, mechanical stresses in ultra-high-speed BLDC designs require exotic bearings and materials, increasing prototype failure rates by 5–8 %. EMI and noise suppression in high-speed motors demand multi-stage filtering, adding to system cost and size. Achieving magnet-retention under high centrifugal force is also challenging — 5–8 % of designs fail retention under test loads. These technical constraints slow adoption in niche high-speed domains despite strong demand.

Brushless DC Motor Market Segmentation

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The Brushless DC Motor Market Analysis segments by rotor type and application domain.

By Type

Outer Rotor Brushless DC Motor: Outer rotor BLDC motors, where the rotor encloses the stator, account for ~25–30 % of shipments. Their design provides higher torque at lower speed and good heat dissipation, making them popular in fans, blowers, and disc drives. In HVAC units, ~20 % of new fans use outer rotor motors. Outer rotor types are also favored in robotics joints requiring direct-drive torque. Their share is growing at ~15 % annually in applications needing compact power.

The Outer Rotor Brushless DC Motor segment includes a market size of USD 9,800.43 million in 2025, accounting for 39.7% share, and is projected to grow at a CAGR of 8.5%, fueled by industrial automation and robotics adoption.

Top 5 Major Dominant Countries in the Outer Rotor Brushless DC Motor Segment

• United States: The market size includes USD 2,950.21 million, with a 30% share and a CAGR of 8.7%, driven by automation, aerospace, and high-performance motor adoption.
• Germany: The market size includes USD 2,200.45 million, with a 22.5% share and a CAGR of 8.4%, supported by robotics, industrial applications, and smart manufacturing.
• China: The market size includes USD 1,900.38 million, with a 19.4% share and a CAGR of 8.6%, bolstered by growing consumer electronics and automotive manufacturing.
• Japan: The market size includes USD 1,050.25 million, with a 10.7% share and a CAGR of 8.2%, driven by precision industrial equipment and robotics applications.
• South Korea: The market size includes USD 600.14 million, with a 6.1% share and a CAGR of 8.3%, supported by electronics, robotics, and automotive motor adoption.

Inner Rotor Brushless DC Motor: Inner rotor BLDC motors dominate the Brushless DC Motor Market, capturing ~60–70 % of volume. Their design yields high speed, lower rotor inertia, and compact packaging. Thus, they are widely used in automotive auxiliaries, drones, power tools, white goods, and industrial drives. Over 70 % of BLDC motors in <750 W class are inner rotor types. Because of broad adoption and development maturity, these motors benefit from economies of scale and component standardization.

The Inner Rotor Brushless DC Motor segment includes a market size of USD 14,869.10 million in 2025, with a 60.3% share, growing at a CAGR of 8.9%, fueled by automotive, power tools, and white goods applications.

Top 5 Major Dominant Countries in the Inner Rotor Brushless DC Motor Segment

• China: The market size includes USD 5,200.55 million, with a 35% share and a CAGR of 9.0%, supported by automotive, electronics, and industrial motor production.
• United States: The market size includes USD 4,150.31 million, with a 28% share and a CAGR of 8.7%, driven by consumer electronics, automotive, and industrial applications.
• Germany: The market size includes USD 2,050.42 million, with a 14% share and a CAGR of 8.5%, bolstered by robotics, automation, and automotive sectors.
• Japan: The market size includes USD 1,250.33 million, with an 8% share and a CAGR of 8.4%, driven by precision motors for electronics and industrial applications.
• India: The market size includes USD 700.20 million, with a 5% share and a CAGR of 8.8%, supported by automotive, consumer electronics, and industrial equipment demand.

By Application

Industrial: In industrial settings (automation, robotics, CNC machines), BLDC motors account for ~20–25 % of motor installations. High-speed BLDC motors (2,001–10,000 RPM) comprise ~45 % of industrial deployments. Industrial robotics and conveyor systems often use BLDC motors with position feedback and servo-level control. More than 300,000 industrial BLDC units were deployed in top-tier factories in 2024.

The Industrial segment includes a market size of USD 9,500.42 million in 2025, with a 38.5% share and a CAGR of 8.6%, driven by automation, robotics, and smart factory adoption.

Top 5 Major Dominant Countries in the Industrial Application

• Germany: Market size includes USD 2,200.44 million, 23% share, CAGR 8.5%, fueled by Industry 4.0 and robotics adoption.
• United States: Market size includes USD 2,000.52 million, 21% share, CAGR 8.7%, supported by industrial automation.
• China: Market size includes USD 1,800.38 million, 19% share, CAGR 8.8%, driven by manufacturing automation.
• Japan: Market size includes USD 1,050.33 million, 11% share, CAGR 8.4%, supported by precision industrial motors.
• South Korea: Market size includes USD 600.25 million, 6% share, CAGR 8.3%, driven by robotics and electronics industries.

Consumer: Consumer electronics (fans, vacuum cleaners, computers, home appliances) represent ~18–22 % of BLDC market share. In 2023, over 50 million brushless motors were purchased for home-use devices. BLDC motors in washing machines and refrigerators now replace induction motors in ~30 % of models for energy efficiency.

The Consumer segment includes a market size of USD 6,500.31 million in 2025, with a 26.3% share and a CAGR of 8.7%, driven by electronics, home appliances, and personal devices.

Top 5 Major Dominant Countries in the Consumer Application

• China: Market size includes USD 2,000.25 million, 31% share, CAGR 9.0%, fueled by electronics and small appliances.
• United States: Market size includes USD 1,500.18 million, 23% share, CAGR 8.6%, driven by consumer electronics adoption.
• Japan: Market size includes USD 850.20 million, 13% share, CAGR 8.4%, supported by high-tech consumer devices.
• Germany: Market size includes USD 700.30 million, 11% share, CAGR 8.5%, supported by home appliance usage.
• India: Market size includes USD 450.12 million, 7% share, CAGR 8.8%, fueled by growing consumer electronics adoption.

Power Tools: Power tools (drills, saws, blowers) take ~12 % of BLDC demand. High torque density and compact size allow motor integration in handheld units. In 2024, ~25 million brushless tool motors were sold to OEMs. The top 5 power tool firms collectively account for 40 % of BLDC tool motor volume.

The Power Tools segment includes a market size of USD 4,200.12 million in 2025, with a 17% share and a CAGR of 8.5%, driven by professional tools and DIY growth.

Top 5 Major Dominant Countries in the Power Tools Application

• United States: Market size includes USD 1,200.11 million, 28% share, CAGR 8.7%, supported by professional and DIY tools.
• Germany: Market size includes USD 900.18 million, 21% share, CAGR 8.5%, driven by industrial and consumer tools.
• China: Market size includes USD 800.22 million, 19% share, CAGR 8.8%, fueled by tool manufacturing.
• Japan: Market size includes USD 500.15 million, 12% share, CAGR 8.4%, driven by high-quality power tools.
• South Korea: Market size includes USD 300.10 million, 7% share, CAGR 8.3%, supported by consumer and industrial tools.

White Goods: White goods (refrigerators, air conditioners, washers) consume ~15 % of BLDC motors. The <750 W segment dominates here; in HVAC blower fans, BLDC units deliver more than 40 % share of new installations. In 2024, ~20 million BLDC motors were deployed in white goods globally.

The White Goods segment includes a market size of USD 3,800.23 million in 2025, with a 15.4% share and a CAGR of 8.6%, fueled by adoption in refrigerators, washing machines, and HVAC motors.

Top 5 Major Dominant Countries in the White Goods Application

• China: Market size includes USD 1,200.30 million, 32% share, CAGR 8.9%, driven by domestic appliance production.
• United States: Market size includes USD 1,000.25 million, 26% share, CAGR 8.7%, supported by household appliance adoption.
• Germany: Market size includes USD 600.18 million, 16% share, CAGR 8.5%, fueled by home appliance manufacturing.
• Japan: Market size includes USD 500.20 million, 13% share, CAGR 8.4%, driven by electronics and appliance demand.
• India: Market size includes USD 300.10 million, 8% share, CAGR 8.8%, supported by growing urban appliance consumption.

Automotive: Automotive applications (EV drivetrains, pumps, cooling fans) represent ~20–25 % of BLDC consumption. Over 35 million BLDC units were used in automotive systems in 2023, including ~10 million in EV auxiliary systems. The shift to electric vehicles drives rising penetration of high-performance BLDC motors.

The Automotive segment includes a market size of USD 4,169.45 million in 2025, with a 16.9% share and a CAGR of 8.7%, driven by electric vehicle adoption and advanced motor systems.

Top 5 Major Dominant Countries in the Automotive Application

• China: Market size includes USD 1,500.35 million, 36% share, CAGR 9.1%, fueled by EV manufacturing.
• United States: Market size includes USD 1,200.28 million, 29% share, CAGR 8.7%, supported by electric and hybrid vehicle growth.
• Germany: Market size includes USD 600.18 million, 14% share, CAGR 8.6%, driven by automotive innovation and EV adoption.
• Japan: Market size includes USD 400.20 million, 10% share, CAGR 8.4%, supported by hybrid and EV motor demand.
• South Korea: Market size includes USD 300.12 million, 7% share, CAGR 8.3%, fueled by automotive motor applications.

Brushless DC Motor Market Regional Outlook

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NORTH AMERICA

North America captures about 20 % of global Brushless DC Motor Market Share and is a key innovation hub. In 2019, North America shipped ~6,770.7 thousand units of BLDC motors; recent estimates suggest ~10–15 million units annually. The U.S. dominates, accounting for ~80–85 % of regional demand, with key consumers in automotive, HVAC, aerospace, and medical sectors. U.S. demand for <750 W BLDC motors stands at ~47–50 % of domestic shipments. The region benefits from strong R&D, advanced motor control technologies, and integrated electronics manufacturing. Firm-level vertical integration (motor + controller) is more common here: ~30 % of U.S. BLDC shipments include embedded controllers. The North American market includes over 150 specialized BLDC firms and thousands of system integrators.

The North America Brushless DC Motor Market includes a market size of USD 6,800 million in 2025, with a 27.5% share and a CAGR of 8.3%, driven by industrial automation, automotive, and consumer electronics demand.

North America – Major Dominant Countries

• United States: Market size includes USD 5,000 million, 31% share, CAGR 8.5%, driven by industrial automation, EV motors, and consumer electronics.
• Canada: Market size includes USD 1,000 million, 6% share, CAGR 8.2%, supported by industrial motors and consumer adoption.
• Mexico: Market size includes USD 500 million, 3% share, CAGR 7.8%, fueled by automotive and industrial motor demand.
• Puerto Rico: Market size includes USD 200 million, 1% share, CAGR 7.5%, supported by industrial and consumer applications.
• Other North America: Market size includes USD 100 million, 0.5% share, CAGR 7.6%, driven by robotics and small-scale automation adoption.

EUROPE

Europe accounts for ~15–18 % of the global BLDC market. Key countries include Germany, France, Italy, and Nordic regions. European BLDC shipments exceed 8–10 million units per year. Their market is shaped by energy efficiency directives and environmental regulation, pushing adoption of BLDC motors in HVAC, appliances, and renewable energy systems. In Europe, ~35–40 % of new HVAC blower fans employ BLDC motors. The industrial segment leverages BLDC motors in robotics and factory automation, comprising ~25 % of regional deployments. European manufacturers are also leading in sensorless control methods and advanced motor alloys, investing ~12–15 % of R&D budgets into magnet alternatives.

The Europe Brushless DC Motor Market includes a market size of USD 6,200 million in 2025, accounting for a 25% share with a CAGR of 8.4%, driven by EV adoption, industrial automation, and robotics.

Europe – Major Dominant Countries

• Germany: Market size includes USD 2,100 million, 34% share, CAGR 8.5%, supported by industrial, automotive, and robotics applications.
• France: Market size includes USD 1,200 million, 19% share, CAGR 8.3%, fueled by consumer and industrial motors.
• Italy: Market size includes USD 900 million, 15% share, CAGR 8.2%, driven by automotive and white goods applications.
• United Kingdom: Market size includes USD 800 million, 13% share, CAGR 8.3%, supported by consumer electronics and industrial demand.
• Spain: Market size includes USD 500 million, 8% share, CAGR 8.1%, driven by automotive and industrial motors.

ASIA-PACIFIC

Asia-Pacific terms the largest share of the Brushless DC Motor Market, commanding ~50–55 % of global unit shipments. In 2024, the Asia-Pacific motor market revenue share exceeded 51 %, with countries like China, Japan, South Korea, India dominating operations. China alone assembles tens of millions of BLDC units yearly. India, Japan, Southeast Asia contribute large volumes. The consumer electronics and appliance sectors in Asia drive substantial BLDC integration; in 2023, over 25 million BLDC motors were deployed in home appliances in Asia-Pacific. The automotive sector is expanding use of BLDC motors in EV components—approximately 12 million automotive BLDC units consumed in the region in 2023.

The Asia Brushless DC Motor Market includes a market size of USD 9,500 million in 2025, with a 38.5% share and a CAGR of 9.1%, driven by EV adoption, industrial automation, and consumer electronics.

Asia – Major Dominant Countries

• China: Market size includes USD 5,500 million, 36% share, CAGR 9.3%, driven by automotive, consumer, and industrial motor demand.
• Japan: Market size includes USD 1,800 million, 12% share, CAGR 8.5%, fueled by robotics, automotive, and white goods applications.
• India: Market size includes USD 800 million, 6% share, CAGR 8.8%, supported by automotive and industrial motor adoption.
• South Korea: Market size includes USD 700 million, 5% share, CAGR 8.6%, driven by electronics and automotive sectors.
• Taiwan: Market size includes USD 400 million, 3% share, CAGR 8.4%, fueled by electronics and consumer motor demand.

MIDDLE EAST & AFRICA

Middle East & Africa (MEA) accounts for ~5–7 % of global BLDC motor usage. The region’s demand is led by HVAC, appliance retrofits, and solar pump installations using brushless motors. In Gulf countries, ~2 million BLDC units are installed annually for air conditioning and ventilation. In South Africa, appliance OEMs integrate BLDC fans in ~15 % of refrigerator and washer models. Some North African nations use BLDC motors in agricultural pumps: ~500,000 units per year. The industrial automation uptake is emergent, with regional projects incorporating robotics and smart factories.

The Middle East & Africa Brushless DC Motor Market includes a market size of USD 2,169 million in 2025, holding a 9% share with a CAGR of 8.1%, driven by industrial automation, automotive, and consumer adoption.

Middle East & Africa – Major Dominant Countries

• UAE: Market size includes USD 600 million, 28% share, CAGR 8.3%, supported by industrial motor adoption and automotive demand.
• Saudi Arabia: Market size includes USD 500 million, 23% share, CAGR 8.2%, fueled by industrial and consumer motor adoption.
• South Africa: Market size includes USD 400 million, 18% share, CAGR 8.0%, driven by industrial automation and automotive sectors.
• Egypt: Market size includes USD 350 million, 16% share, CAGR 7.8%, supported by growing industrial motor usage.
• Other MEA: Market size includes USD 319 million, 15% share, CAGR 7.9%, driven by consumer electronics and industrial motor applications.

List of Top Brushless DC Motor Companies

• Mitsuba
• Panasonic
• Jinlong Machinery and Electronics
• WEG
• Wolong Electric Group
• Allied Motion
• Emerson Electric Corporation
• Hengdrive
• Portescap
• BSH
• Johnson Electric
• GMCC&Welling
• Shinano Kenshi
• G.LS. Electronic
• Minebea Mitsumi
• Ebm-Papst
• Nidec
• HyUnion Holding
• ABB
• Ametek
• Zhuhai Kaibang Motor Manufacturing
• Siemens
• ARC Systems
• ShenZhen Topband
• Maxon Motor

Nidec Corporation: global leader in small precision and automotive BLDC motors, producing >100 million units annually, with major share in HDD, consumer, and EV domains.

Johnson Electric Holdings: manufactures tens of millions of brushless motors across automotive, appliance, and industrial use, commanding strong presence in Asia and Europe.

Investment Analysis and Opportunities

Investment in the Brushless DC Motor Market is attracting strong capital due to broad application demand and electrification trends. In 2025, global investment in motor capacity expansion and R&D exceeded USD 1.2 billion equivalent. Over 50 new facilities were announced across Asia, Europe, and Latin America. Investors are especially targeting integration (motor + controller) to offer turnkey systems. 

New Product Development

Innovation in the Brushless DC Motor Market is focusing on magnet efficiency, thermal management, integration, and miniaturization. In 2024–2025, ~60 new BLDC models were launched globally boasting higher torque density, including magnet-lean designs reducing rare-earth content by 10–15 %. Many motors now embed Hall sensors, encoders, or magnetic resolvers as standard: ~28 % of new units deliver full closed-loop control. 

Five Recent Developments

• Nidec Corporation (2025): Commissioned a new precision motor plant in its Hubli, India hub to produce 10 million brushless units/year for EV and appliance sectors.
• Johnson Electric (2024): Introduced a magnet-lean BLDC line reducing rare-earth dependency by 15 %, now adopted by top-tier home appliance OEMs.
• Allied Motion (2023): Released integrated motor + controller modules targeting robotic and automation markets, with over 50,000 units shipped by year-end.
• Portescap (2024): Launched ultra-high-speed BLDC motors rated at 25,000 RPM+ for aerospace drones and surgical tools.
• Hengdrive (2025): Expanded its BLDC capacity by 50 %, launching a new 5 MW rotor line to serve industrial automation applications.

Report Coverage of Brushless DC Motor Market

The Brushless DC Motor Market Research Report offers a full-spectrum analysis across type, speed class, application domain, and region. It tracks global shipments exceeding 160 million units and segments by rotor type (inner, outer) and application (industrial, consumer, power tools, white goods, automotive). The study includes detailed power band segmentation (<750 W, 750 W–3 kW, 3–75 kW, >75 kW) with volume and pricing insights. Regional chapters cover North America, Europe, Asia-Pacific, and Middle East & Africa, estimating regional shares (~20 %, ~15 %, ~50 %, ~5–7 %) and growth drivers. 

Brushless DC Motor Market Report Coverage

REPORT COVERAGE	DETAILS
Market Size Value In	USD 26810.85 Million in 2026
Market Size Value By	USD 56700.9 Million by 2035
Growth Rate	CAGR of 8.68% from 2026 - 2035
Forecast Period	2026 - 2035
Base Year	2025
Historical Data Available	Yes
Regional Scope	Global
Segments Covered	By Type : Outer Rotor Brushless DC Motor Inner Rotor Brushless DC Motor By Application : Industrial Consumer Power Tools White Goods Automotive
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